OUR CAPABILITIES-40 Years of Hong Kong Toy OEM Manufacturer, Zhongshan Large Production Base, Hasbro Cooperative Manufacturer

OUR CAPABILITIES

Our manufacturing and engineering departments work in tandem to assist clients in developing innovative and creative products, and then efficiently produce said products to the highest possible standard. We also maintain an in-house industrial engineering team dedicated to developing proprietary technologies to help further automate our manufacturing processes. Our annual output can reach 350 million pieces, covering different soft/hard toys, clay toys, specialty plush toys, electronic toys, etc. All of our products meet the specifications set out by our clients and have passed relevant national and international safety standard tests,including ISO9001, RBA, GSV, IP, SCC, Disney and Walmart. Nearly 40 years of toy manufacturing expertise ensure superior quality.

Manufacturing Department

Our manufacturing department is led by an experienced management team with an excellent knowledge and understanding of modern toy production processes. We possess over 150 modern energy-efficient injection molding machines, including fast injection and vertical injection molding machines. Our facilities include multiple Play-Doh production lines, with an annual output of over 300 million cans of modelling compound. We are also equipped with spraying and pad printing workshops; our automatic color printing machines enable intricate coloring processes on plastic components. Lastly, our vinyl (PVC) workshops comprise of more than 60 assembly lines manned by capable assembly staff. From production to assembly to packaging, our company can handle all our client's needs comprehensively.
Engineering Department

Our engineering department is led by a highly qualified project manager (PM) with decades of practical experience in toy and product development. The PM and his team help plan and implement
development programs, minimize risk in the production process, and monitor project details so that our products are delivered to clients on time, within budget, and to quality standards.
Our senior engineering team, skilled in design, materials, production processes, and operations, is well prepared to support toy manufacturers worldwide in developing complex and challenging toys.
Intellectual Property (IP) Control

At each and every stage of product development and production, our company strictly complies with intellectual property rules as laid out by our clients. We have established a dedicated office for the
development and protection of sample products, and our facilities enforce strict access controls, sample tracing, and document processing rules; ensuring that sensitive information and our client's intellectual property rights are fully protected.

Quality Assurance Department

Quality control is strictly implemented in accordance with Chinese standard GB6675,Canadian SOR standard, Japanese ST standard, European Community safety standardEN-71 for toys, and Americansafety regulations (ASTM-963). Our company maintains a Quality Assurance & Enhancement(QAE) team that works closely with clients to develop inspection standards that comply with their requirements, covering all safety, functionality and reliability control points. The quality assurance procedure laid out by our QAE team is then followed by our Quality Control (QC) team and all products are subjected to rigorous inspections throughout the entire production process. The QC team fully utilizes the 5 core tools of quality, ensuring our client's compete satisfaction. We have a physical testing laboratory that has fully passed client and notary public audits. The laboratory includes a metrology room dedicated to calibrating internal instruments, mainly calibrating instruments for length measurement, mechanical measurement, thermal measurement, and more. This greatly facilitates the convenience of internal instrument calibration within the factory.

Introduction to Laboratory Instruments

Combustion Test

The purpose of this test is to determine the flammability of toys in accordance to ASTM F963. This helps us establish an acceptable combustion rate that is below the limit that defines an item as a flammable solid. In doing so, we minimize the possibility product combustion and fire hazards.

Noise Test

The purpose of this test is to measure the decibel level of toys that produce sound, in order to mitigate the risk of hearing loss and impairment when children interact with such toys.

Transportation Testing

The purpose of this test is to determine in advance if packaged products can safely reach their destination despite potential adverse conditions. Sample products/packaging are subjected to vibration and compression tests developed by the NSTA (National Transportation Safety Board), to mimic the handling and transportation experiences products typically face during shipping, thus informing our packaging process and reducing the risk of damage during shipping, ensuring our products arrive in perfect condition.